Eaton Swap.....

[machgsxr]

Posting different threads all together in one thread to combine some valuable info for those going this route.

These threads have some useful info, links or parts list that can be used. Instead of searching through pages of info, here's the good one's that I found. If anybody care's to contribute please post your link and I will copy and paste in this first post to keep them all together.

Shaker bracket pics

My eaton swap writeup

http://www.corral.net/forums/showthr...sid+terminator

http://www.extremehp.com/modules.php...er=asc&start=0

http://www.mach1registry.org/forums/...ght=eaton+swap

http://groups.msn.com/0397CobraConversion/photoalbums

This is a list of parts that I put together after looking at multiple pics and from what I have gathered that will be needed. Some are small parts that you will get when buying the S/C or in package deals that you get. Makes a great checklist when making sure you got everything needed to complete the swap. See page 2 for pics of each part. It's not complete yet but will be when I get a chance to take pics of everything.


2r3z6312baa - Crank pulley /Harmonic Balancer
f1az6378a - washer for balancer
f5rz6a340b - bolt for balancer
2r3z6312ba - Supercharger Crank drive pulley
2r3z10153ca - Bracket that replaces stk. alt. on 99-01 Cobra’s and 03/04 Mach 1’s (Comes w/ pulley below if bought used)
yw7z8678aa - pulley for above bracket
2r3z6b209bc - Pulley bridge assembly for S.C. (If bought new it comes with the bridge, 2 idlers and tensioner)
(8678B) Idler pulley,timing cover pass. side
yw7z8678aa - pulley on drivers side of timing cover
(6D080) Timing cover (if bought new, it comes w/ pulley on drivers side and tensioner)
s5az6700a - timing cover seal
(10A313) Upper alternator bracket
(10153) Lower alternator bracket
(10346) Alternator
1U2Z-14S411-TA Electrical connector (alt. to harmness )
(6B209A) Tensioner on timing cover
2r3z8260ab - Radiator hose
2r3z8a593ab - Radiator hose
2r3z8k576aa - Radiator hose
2r3z8548aa - Water cross over pipe
(6881) Cobra oil cooler adapter
(6A642) Cobra Oil cooler
2r3z9002aa - Cobra fuel tank (optional)
2r3z9h307ab - Cobra fuel pump (optional)
2r3z6f066aa - Eaton supercharger
2r3z9424bb - Lower intake
(6K775) Garrett factory intercooler
3U2Z-14S411-SPB IAT2 sensor connector
2r3z9n491ca - Intercooler hard lines that hug the block (If bought new, it comes w/ part # 9l443c)
(9N491A) Intercooler hard lines that come from the h/e
3r3z9l443aa - Intercooler line that goes from the i/c adapter to i/c res.
2r3z9l443ba - Intercooler line that goes from the i/c adapter to the hard lines that hug the block
2r3z9l443ca - Intercooler line that goes from the hard line against the block to i/c pump(included w/ the hard line that hugs the block if purchased new)
2r3z9l443da - Intercooler line that goes from hard line to hard line
2r3z9l443ea - Intercooler line that goes from hard line from h/e to i/c pump
2r3z9l443fa - Intercooler line that goes from hard line and connects to h/e
2r3z9l443ga - Intercooler line that goes from hard line and connects to h/e
f8yz8501aa - Ford / Bosche water pump for intercooler
2r3z8n500ac - Intercooler pump bracket
2r3z8k226aa - Factory heat exchanger
2r3z8a193aa - Heat exchanger mounting bracket
2r3z8c386aa - 2each bracket clamps for h/e
(9N491B) Lower manifold to intercooler water adapter
2r3z9a589ca - Plenum
(9B659) Intake tube from maf to t/b.
(9F715) IAC valve
2r3z9f593ba - Injectors
(6F089) Boost bypass actuator
2r3z9a825aa - Cruise control cable
2r3z9a758aa - Throttle cable
(9728) Throttle and cruise control cable mounting bracket
1l3z12b579aa - MAF
xw4z9d475ab - EGR valve
2r3z9d477ad - EGR tube
(6C324) PCV tubing
(9F479) Sensor on the back of the S/C
(9J432) Bracket for vacuum stuff on left side of the S/C
(9H465) Vacuum stuff
(9J459) Vacuum stuff
(9J460) Vacuum stuff
(9E498) Hose's or tube cluster of connectors for the vacuum parts above
e83z9f670a IAC gasket
2r3z6020aa - Timing cover gasket LH side
2r3z6020ba -Timing cover gasket middle
2r3z6020ca - Timing cover gasket RH side
2r3z9h486aa - Lower intake to S.C. gasket
2r3z9l437bb - Plenum to S/C gasket
e6az9d476b - EGR gasket
2r3z3490aa - Power steering resevoir bracket.
I/C resivoir tank
i/c pigtail
S/C 8 rib belt
inner acc. belt.
n804178s309 - (8) Nuts for plenum, coolant crossover and pulley bridge can be picked up at local auto parts store in help section.
n805164437 - (1) Bolt for pulley cage to timing cover.
n808102s437 - bolt that is used on the idlers and pulleys. Only need if you buy parts seperately. You will need a total of at least 6 of these.
n808920s437 - Pulley bridge bolts
n606677-s36 (4) Bolts to bolt the bracket clamps to the h/e bracket
N605909s437 - (4) bolts for the upper alt. bracket
n807274s437 (1) lower alt. bracket to alt bolt
n811313s431 (4) studs to bolt plenum to s/c
w506404s437 (10) i/c to s/c bolts

[Reloaded]

Awesome. Thanks Archie!

[machgsxr]

Originally Posted by Reloaded

Awesome. Thanks Archie!

No problem man.

[hawk]

Nice Arch! I stuck it...

[DannyStyle22]

good post! I was actually about ready to buy a kit from a member on here and now its making me second guess myself unless I can basically find a full kit... Thanks for the info!

Daniel

[Reloaded]

From your other post Archie:
2003-04 Mach-1 Eaton Conversion parts list
( Many parts left out can be looked up in a “Helms” manual)

1.) 2R3Z-6312-BAA Crank pulley /Harmonic Balancer
2.) 2R3Z-6C254-BC Supercharger Crank drive pulley
3.) 2R3Z-8678-BA Pulley w/mount Replaces stk alt. Pulley
4.) 2R3Z-8B603-BB Pulley bridge assembly for S.C.
5.) 1L2Z-8678-AB Idler pulley,timing cover LH side
6.) 2R3Z-6D080-BC Timing cover
7.) 2R3Z-6020-AA Timing cover gasket LH side
8.) 2R3Z-6020-BA Timing cover gasket middle
9.) 2R3Z-6020-CA Timing cover gasket RH side
10.) 2R3Z-10A313-AB Upper alternator bracket
11.) 2R3Z-10153-BA Lower alternator bracket
12.) 1U2Z-14S411-TA Electrical connector (alt. to harmness )
13.) 2R3Z-6B209-AA Tensioner on timing cover
14.) 2R3Z-8260-AB Radiator hose
15.) 2R3Z-8A593-AB Radiator hose
16.) 2R3Z-8K576-AA Radiator hose
17.) 2R3Z-8286-AB Water cross over pipe
18.) F8ZZ-6881-AA Cobra oil cooler adapter
Note: Use your stock gasket from your adapter or a leak will occur
with a Cobra gasket!
19.) 2R3Z-6A642-AA Cobra Oil cooler
20. 2R3Z-9002-AA Cobra fuel tank
21.) 2R3Z-9H307-AB Cobra fuel pump
22.) 2R3Z-6F066-AA Eaton supercharger & inlet / T.B.
23.) 2R3Z-9424-BB Lower intake
24.) 2R3Z-6K775-?? Garrett factory intercooler
25.) 2R3Z-9H486-?? Intercooler to S.C. gasket
26.) 2R3Z-9A758-AA Cobra throttle cable
27.) 3U2Z-14S411-JUA IAT sensor connector
28.) 2R3Z-9H308A-?? Intercooler pipe to heat Exchanger
29.) 2R3Z-6K683A-?? “……………………………………..”
30.) 2R3Z-6K683B-?? “…………………………………….”
31.) 2R3Z-6K683C-?? “…………………………………….”
32.) 2R3Z-6K683D-?? “…………………………………….”
33.) 2R3Z-6K683E-?? “…………………………………….”
34.) 2R3Z-6K683F-?? “…………………………………….”
35.) 2R3Z-6K683G-?? “…………………………………….”
36.) 2R3Z-8501-?? Ford / Bosche water pump for intercooler
37.) 2R3Z-9L440-?? Factory heat exchanger
38.) 2R3Z-8A193-?? Heat exchanger mounting bracket
39.) 2R3Z-6C693-?? 2each bracket clamps
40.) 2R3Z-9H308C --?? Lower manifold to intercooler water adapter


From that list I only cross referenced like 3 parts.

Now I checked out some of these parts and they aren't all good part numbers, so check them out before you just order some of them. Here is my updated list so far of Ford's pricing for a lot of the parts. I'll try and make a list as to what exactly each part is since there arent' any descriptions.

[Reloaded]

Ok here goes...
6020 - Timing cover gaskets. LH RH and Center
9E926 - Throttle body
6F066 - Supercharger assy.
9A589 - Throttle outlet that bolts to supercharger. IAC valve bolts to it
9F593 - Fuel injector
12B579 - MAF sensor
9H307 - Cobra fuel pump
9002 - Cobra Fuel tank
9424 - Lower intake manifold
6B209 - Upper main tensioner assy.
9N491 - Hose assy for intercooler
8K226 - Intercooler
9D475 - EGR valve
9D476 - EGR valve gasket
9D477 - EGR tube from valve to manifold
6312 - Crankshaft pulley/damper
8501 - Water pump
These numbers are the "base" numbers. The center number of the part number. They tell what exactly the part is.

Oh and for the list with part numbers and prices in the pics I posted, the first price is the cost, the second price is Ford list, and the third price is my price, 10% over. Some parts I put on there below cost because I found a few for 50% off or similar discounts.

[machgsxr]

Originally Posted by Reloaded

Ok here goes...
6020 - Timing cover gaskets. LH RH and Center 14.12
9E926 - Throttle body 130.21
6F066 - Supercharger assy. 1171.51
9A589 - Throttle outlet that bolts to supercharger. IAC valve bolts to it 284.80
9F593 - Fuel injector 42.86 x 8= 342.88
12B579 - MAF sensor 56
9H307 - Cobra fuel pump 190
9002 - Cobra Fuel tank 420.38
9424 - Lower intake manifold 435.08
6B209 - Upper main tensioner assy. 150.00
9N491 - Hose assy for intercooler 124.78
8K226 - Intercooler 245
9D475 - EGR valve 48.19
9D476 - EGR valve gasket 1.46
9D477 - EGR tube from valve to manifold 41.13
6312 - Crankshaft pulley/damper 691.96

These numbers are the "base" numbers. The center number of the part number. They tell what exactly the part is.

Oh and for the list with part numbers and prices in the pics I posted, the first price is the cost, the second price is Ford list, and the third price is my price, 10% over. Some parts I put on there below cost because I found a few for 50% off or similar discounts.

Pricing added to make it easier to read.

[machgsxr]

Jeff, Can you post an exploded pic of the supercharger assembly and the heat exchanger and the lines that run from it?

[Furinox]

So what kind of total cost are we looking at excluding the blower itself that can be bought cheap from ebay.

Also is a cobra tank really needed? Cana boost a pump or focus pump be used instead?

[Nor Cal Mach]

Originally Posted by machgsxr

Jeff, Can you post an exploded pic of the supercharger assembly and the heat exchanger and the lines that run from it?

That would be a perfect thread to end all questions. If someone could post a thread will pics of all the ***** needed to make this swap possible.

[hugovw1976]

Originally Posted by Reloaded

From your other post Archie:
2003-04 Mach-1 Eaton Conversion parts list
(

I work in a project with the whipple supercharger, intercooler, manifold from Cobra 2004 for a Audi V8 engine, and I need some parts like the water manifold.
Somebody know the difference between:
2R3Z 9N494 HA
2R3Z 9N491 DA
Why the diference in prices?
It's only the manifold or have the 2 tubes to fix the intercooler?

[wcjr]

machgsxr, did you say you were going to start selling these kits?

Where have you been finding your parts?


Are you going to continue to keep taking pics and comparing the part # with them?

[machgsxr]

Originally Posted by wcjr

machgsxr, did you say you were going to start selling these kits?

Where have you been finding your parts?


Are you going to continue to keep taking pics and comparing the part # with them?

I will have 1 or 2 for sale shortly. I have to get some money back first or have someone leave a deposit so I can finish building them up.

I have been getting alot of parts new from Ford and from people going to a Turbo setup. You have to be quick and know what to look for. You can find people going turbo not in for sale ad's but in posts where they talk about it.

I have at least 50 pics I need to download to the puter, but I have been either busy working on the car or @ work that I have not been able to post up.

[machgsxr]

Originally Posted by wcjr

machgsxr, did you say you were going to start selling these kits?

Where have you been finding your parts?


Are you going to continue to keep taking pics and comparing the part # with them?

P.S. Im sure I can find a third kit now if I wanted to or had the money to.

[mastwolf]

If you had a kit, i'd buy one in a heartbeat comming up soon.

[tc3nitall4]

can you run an air to air intercooler system on top mount blower setups instead of water to air?

[Scott McClure]

Originally Posted by tc3nitall4

can you run an air to air intercooler system on top mount blower setups instead of water to air?

Wouldn't be efficient.

[Orange Mach 04]

Does anyone have the part number or know how long the stock belt is?

[machgsxr]

Originally Posted by Orange Mach 04

Does anyone have the part number or know how long the stock belt is?

Pulley Size.....Belt Size.......Gates Part No......Gatorback Part No.
3.65 (stock).....75.1" .............K080751................4080750



I had very good luck with napa having a belt in stock.

[Orange Mach 04]

Hmmm...seem to have a little problem here. I have the stock belt (verified the part number on it) and I have the stock pulley, but the belt will NOT fit. I tried and tried and its just too short or something, or is it possible one of the idlers is too big or in the wrong spot? Are they all the same size, and what are the part numbers?

[sirwrench1]

Ok I've read the installation but what happened to the knock sensors after the embossments were cutdown? Are the relocated? Just left off? If that's the case isn't that a bit risky? You've taken away a safety protection device and now running a major risk of detination. Or are you relying on a proper tune for protction?

[machgsxr]

Originally Posted by sirwrench1

Ok I've read the installation but what happened to the knock sensors after the embossments were cutdown? Are the relocated? Just left off? If that's the case isn't that a bit risky? You've taken away a safety protection device and now running a major risk of detination. Or are you relying on a proper tune for protction?

The knock sensors MUST be turned off in the tune, otherwise it will throw a code. They are removed and left off. A proper tune is all im relying on. The cobras don't have knock sensors, so that's something to think about.

[xXAzureMach1Xx]

Have a question. Are the belt tensioner on the mach 1 timing cover, the same as the cobra?

[ninety2pony]

no.. the mach is a one bolt and the cobra is a 3 bolt.