2003-04 Mach 1 Registry Owners Club

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-   -   Eaton Swap..... (http://www.mach1registry.org/forums/showthread.php?t=71833)

Mach1Man04 11-21-2007 05:56 PM

Re: Eaton Swap.....
 
hey wu, did you get the eaton new, or used??

wutang61 11-21-2007 10:04 PM

Re: Eaton Swap.....
 
used hardly describes it. its got less then 5k miles on it.

wutang61 11-21-2007 10:07 PM

Re: Eaton Swap.....
 
also guys i got a egr delete for my setup what all could i cross off the "gotta get it" list? just the valve itself and the tube?


also yea what does that lil tube go to coming out the bottom of the lower intake go to?

FourValveGT 11-23-2007 03:19 AM

Re: Eaton Swap.....
 
its part of the pcv system we usually just plug them off when we have cars that want to make a lot of boost.

Quote:

Originally Posted by wutang61 (Post 899800)
also guys i got a egr delete for my setup what all could i cross off the "gotta get it" list? just the valve itself and the tube?


also yea what does that lil tube go to coming out the bottom of the lower intake go to?


wutang61 11-23-2007 01:49 PM

Re: Eaton Swap.....
 
so i can just plug that lil nozzle off at the bottom of the intake?

TR04MACH 11-25-2007 01:52 PM

Re: Eaton Swap.....
 
Had a question for ya'll on the power steering hoses. Are they all needed for the swap or can you get by only replacing a single one on there? I've been looking for all of them but they aren't too easy to find.

wutang61 11-25-2007 02:36 PM

Re: Eaton Swap.....
 
the only hose that causes a problem (from what i understand) is the return line.

Scott McClure 11-25-2007 02:42 PM

Re: Eaton Swap.....
 
I don't plan on replacing any of the power steering lines. The return line might need to be bent a little out of the way.

wutang61 11-25-2007 03:35 PM

Re: Eaton Swap.....
 
yea that what im going to do as well. power steering lines are expensive as hell

TR04MACH 11-26-2007 08:45 PM

Re: Eaton Swap.....
 
What is the recommended shop manual for the car too? I'm looking for something to check out if I have any questions about assembly. Everything posted should be a big help but i'm curious about torquing bolts etc.

wutang61 11-28-2007 07:52 AM

Re: Eaton Swap.....
 
i would get a helms manual for the cobra. the hardest part will be wiring and vacuum hook ups

Reloaded 12-05-2007 02:43 PM

Re: Eaton Swap.....
 
Ok, in an attempt to keep this as complete of a resource as possible, I'm going to be going through what Archie already did and update stuff. So just sit tight as I have time, I'll go through stuff.

1. Upper alternator bracket (10A313) Part #: 2R3Z-10A313-AB List price: $172.64 Cost: $77.69
2. Lower alternator bracket (10153) Part #: 2R3Z-10153-BA List Price: $54.09 Cost: $24.34
3. Lower pulley or crankshaft pulley (6312) Part #: 2R3Z-6312-BA List price: $801.67 Cost: $481.00
4. Alternator (10346) Part #: 2R3Z-10346-BA List: $293.52 Cost: $176.11
5. Coolant crossover (8548) Part #: 2R3Z-8548-AA List price: $135.80 Cost: $61.11

Refer to post #28

Reloaded 12-05-2007 02:53 PM

Re: Eaton Swap.....
 
Some more parts.

6. Egr (9D475) Part #: XW4Z-9D475-AB List price: $107.09 Cost: $48.19 and egr tube(9D477) Part #: 2R3Z-9D477-AD List price: $62.32 Cost: $37.39 w/ hoses(9P761A & 9P761B) that go to the sensor
7. Coolant Hose (8A593) Part #: 2R3Z-8A593-AB List: $40.87 Cost: $18.39
8. Pulley bridge w/ idlers and tensioner (6B209B) Part #: 2R3Z-6B209-BC List: $382.55 Cost: $229.53
9. I/C pump(8501) Part #: F8YZ-8501-AA List: $403.70 Cost: $201.85and bracket(8N500) Part #: 2R3Z-8N500-AC List: $86.50 Cost: $51.90 w/ hose (9L443C) Part #: 2R3Z-9L443-CA List: $22.16 Cost: $9.97
10. Pulley (8678A) Part #: 2R3Z-8678-BA List: $133.47 Cost: $80.08

Refer to post #29

Reloaded 12-05-2007 03:08 PM

Re: Eaton Swap.....
 
Some more..............

11. Coolant hose
12.
13. Heat exchanger lines and hose Part #: 2R3Z-9N491-CA List: $84.77 Cost: $50.86 (9H08 in Ford catalog pic)
14. Intake tube Part #: 2R3Z-B659-BA List:$90.80 Cost: $54.48
15.

Refer to post #30 for pics

Reloaded 12-05-2007 03:20 PM

Re: Eaton Swap.....
 
some more.

21. Heat exchanger tubing (9H308) Part #: 2R3Z-9N491-CA List: $84.77 Cost: $50.86 with soft lines that go to the lower intake to i/c adapter
22. heat exchanger Part #: 2R3Z-8K226-AA List: $760.63 Cost: $456.38
23. Plenum (9A589) Part #: 2R3Z-9A589-CA List: $517.82 Cost: $258.91, iac (9F715) Part #: 2R3Z-9F715-AB List: $84.70 Cost: $42.35, t/b (9E926) Part #: 2R3Z-9E926-AAA List: $236.74 Cost: $118.37
24. Heat exchanger tubing (9N491A) Part #: 2R3Z-9N491-DA List: $98.15 Cost: $58.89 w/ soft lines 9L443F Part #: 2R3Z-9L443-FA List: $15.02 Cost: $6.76 and 9L443G Part #: 2R3Z-9L443-GA List: $15.02 Cost: $6.76
25. Heat exchanger brackets (8A193) Part #: 2R3Z-8A193-AA List: $207.48 Cost: $124.49. One side of them. Im missing the other 2 but will have them shortly.

Refer to post #32 for pics

wchamberlain 12-05-2007 03:41 PM

Re: Eaton Swap.....
 
Dammit Jeff..............Seeing all this, makes me want to jump on board!!!!!!!!!!!!!!!!!!!!!!!!

:idea: :idea: :idea: :idea: :idea:

machgsxr 12-05-2007 03:43 PM

Re: Eaton Swap.....
 
Im confused as heck. lol I need to find out what soft lines I need so I can hurry up and order this crap. Stupid holiday season takes toooooo much of my time.

BTW- Im editing my posts with your posts.

wutang61 12-05-2007 03:58 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by wchamberlain (Post 908110)
Dammit Jeff..............Seeing all this, makes me want to jump on board!!!!!!!!!!!!!!!!!!!!!!!!

:idea: :idea: :idea: :idea:

its worth it. allot of these parts can be found used for much less. :3b:

wchamberlain 12-05-2007 04:02 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by wutang61 (Post 908124)
its worth it. allot of these parts can be found used for much less. :3b:

Oh yeah wu...............I have a lead on some good parts.......it seems simple, but there is so many little nuts and bolts..........I'm sure ya'll are getting a little frustrated somewhat

wutang61 12-05-2007 04:04 PM

Re: Eaton Swap.....
 
trust me. im not looking forward to the nut and bolts part of my swap... or the wiring, or the power steering lines..... or the tickets. :D


i know there gonna be a time where im gonna be like wow what in the hell was i thinking? but i know in the end ill be happy i did it.

TR04MACH 12-05-2007 04:08 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by wutang61 (Post 908129)
trust me. im not looking forward to the nut and bolts part of my swap... or the wiring, or the power steering lines..... or the tickets. :D


i know there gonna be a time where im gonna be like wow what in the hell was i thinking? but i know in the end ill be happy i did it.

I know i'll be the same way, i'm starting my swap in 10 days. Got all the parts ready to go except a couple small things i'm ordering through Jeff. Gonna be so much fun when its all done but the wiring/bolts/lines are gonna be a pain in the *** i'm betting. Can't wait to get it done and tuned, gonna be sweet.

wchamberlain 12-05-2007 04:09 PM

Re: Eaton Swap.....
 
Yeah the big stuff is simple to come by ie; blower, manifold, fuel pumps, throttle body, MAF, injectors and aftercooler. It's all of the other BS you gotta get!!!!!!!!!!!

Reloaded 12-05-2007 04:11 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by wutang61 (Post 908129)
trust me. im not looking forward to the nut and bolts part of my swap... or the wiring, or the power steering lines..... or the tickets. :D


i know there gonna be a time where im gonna be like wow what in the hell was i thinking? but i know in the end ill be happy i did it.

hahaha that's exactly what I'm figuring I'll be saying when I do it..
WTF did I get myself into?!?!?!

wutang61 12-05-2007 04:12 PM

Re: Eaton Swap.....
 
yep. not to mention ive had no previous 4valve experience. so its been a twisty road so far lol

machgsxr 12-05-2007 04:16 PM

Re: Eaton Swap.....
 
Im taking care of all those little things now. Im going to look at a car tonight to see what I need and find out part #'s to label the unlabeled parts in this thread and count bolts.

Hopefuly, this thread will be useful for those looking to go this route.

Reloaded 12-10-2007 01:17 PM

Re: Eaton Swap.....
 
1 Attachment(s)
http://www.mach1registry.org/forums/...1&d=1197310616

machgsxr 12-12-2007 03:19 PM

Re: Eaton Swap.....
 
For anybody following this thread, I updated the first post with a parts list with part #'s for what I had.

Enjoy and happy hunting to all.

Reloaded 12-12-2007 03:41 PM

Re: Eaton Swap.....
 
((9B659))intake tube from maf to t/b.

((9A825))Cruise control cable

((9728))Throttle and cruise control cable mounting bracket


I updated those for you with base numbers so that everything has one. You can edit the first page with them if you'd like. :D

wutang61 12-12-2007 03:44 PM

Re: Eaton Swap.....
 
thanks guys :THUMBSUP:

Reloaded 12-24-2007 02:22 PM

Re: Eaton Swap.....
 
Ya know what my question is? I read through that write-up on extreme hp. The elctronics, they didn't mention much about how that all works. Once you bolt everything up and wire it in, it just fires right up without any tuning or anything? That's how it sounded from that guys write up. That just seems odd though because the ecu isn't set up for boost.. Anyone have any clarification on that front? Plus the Cobra uses and IAT sensor and the boost bypass..

wutang61 12-24-2007 02:38 PM

Re: Eaton Swap.....
 
i remember reading somewhere that they had a dyno shop give them a box tune just so they could start it. ive contacted him a few times already about various things concerning the swap.

Reloaded 12-24-2007 02:39 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by wutang61 (Post 919613)
i remember reading somewhere that they had a dyno shop give them a box tune just so they could start it. ive contacted him a few times already about various things concerning the swap.

Ahhh ok, that makes more sense. What have you asked him about? maybe it's the same sort of stuff i'm wondering.

wutang61 12-24-2007 02:43 PM

Re: Eaton Swap.....
 
the part i hate doing the most... grinding sh!t off the block.

the alternator wiring

intercooler pump wiring

some pcv stuff.

im sure im gonna have alot more.

TR04MACH 12-24-2007 11:59 PM

Re: Eaton Swap.....
 
Well i'm coming along pretty well, i've got everything removed down to the timing cover, just about to pull that since i finally got the tool to remove the harmonic balancer. About half way down on the knock sensor bosses being ground down, those are such a pain in the ***, never expected it to take this long. Such a slow process and getting anything major down in the there is not happening. So far so good. As far as tuning, i'm gonna try to have my insurance company pay for towing to a "trusted shop" to work on my car since it isn't driveable haha. Hopefully that'll work out, don't have too far to go. How's your swap coming Wutang?

wutang61 12-25-2007 12:11 AM

Re: Eaton Swap.....
 
the tool i need for the balancer to come off is on order :D so when that gets here i can make some more progress. im gonna continue grinding down the knock sensor mounts on the 26th.

im gonna call my tuner and have give me a box tune just so i can start her up and check for leaks/gauges working properly and then have it towed 50 miles to his shop so he can work his magic. :THUMBSUP:

wutang61 01-05-2008 03:39 AM

Re: Eaton Swap.....
 
hey guys, im going to send my blower to stiegemeier for a stage 1 port and full rebuild. anyone going to get any port work done?

machgsxr 01-05-2008 09:26 AM

Re: Eaton Swap.....
 
Quote:

Originally Posted by wutang61 (Post 928189)
hey guys, im going to send my blower to stiegemeier for a stage 1 port and full rebuild. anyone going to get any port work done?

Go with a stg 4 for just a little more. You should have sent it in last month as they were having a discount.

I can't see myself spending that much for a ported eaton with upgrading to a whipple by the end of this year.

So with that being said, I'm going to take apart my s/c and port it myself. I already did the plenum. Go to svtp.com and there's some good pics of guys doing it themselves with some good gains. After looking it over I think it wont be too hard to do myself and save that $500.

Archie

wutang61 01-05-2008 10:12 PM

Re: Eaton Swap.....
 
hmm...im worried a stage 4 will be to much for the stock bottom. i mean your talking over 500rwhp.

Shinigami 01-05-2008 10:33 PM

Re: Eaton Swap.....
 
There are part numbers/lists all over this thread. Can anyone condense it into 1 single list? with prices for the parts that have their prices posted?

I'm finding this thread almost hard to read. Even If its just full parts numbers I'll happily spend time tracking down new Ford prices to post up.

machgsxr 01-05-2008 10:47 PM

Re: Eaton Swap.....
 
First post has all the part #'s needed to complete the whole swap.

Parts with pictures are on page 2.

There's a cobra guy running a stg 4 at just 475 on a stock bottom. From what I understand it's all in the tune.

Shinigami 01-05-2008 11:03 PM

Re: Eaton Swap.....
 
ok then I'll work on putting together a part/cost spred sheet :)

wutang61 01-06-2008 03:26 AM

Re: Eaton Swap.....
 
Quote:

Originally Posted by machgsxr (Post 928648)
First post has all the part #'s needed to complete the whole swap.

Parts with pictures are on page 2.

There's a cobra guy running a stg 4 at just 475 on a stock bottom. From what I understand it's all in the tune.

i contacted "Dyno Bob" (the head guy over there) and he said this....

Org. post: Hey bob, i have a 04' mach 1 i am doing a Eaton conversion to.(i will be running the stock pulley on it.) i noticed that the pulley (when spun by hand) has a slight wobble to it. so i will be sending it in for a rebuild also i was looking at getting some porting done to help lower IAT as much as possible. what would you recommend?

Reply: We have done those exact set ups with stage 4 with 9-10 lbs boost. Your motor has more compression so that helps with a safe tune.

Thanks and please enclose a note with name and phone number we do call once it arrive s let us know which service's you will be wanting.

BluByU 01-06-2008 04:10 AM

Re: Eaton Swap.....
 
Quote:

Originally Posted by Shinigami (Post 928661)
ok then I'll work on putting together a part/cost spred sheet :)

X2!!!!!

machgsxr 01-06-2008 03:26 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by BluByU (Post 928821)
X2!!!!!

It won't be accurate. Alot of the parts can be sourced used for cheap while other's will have to be bought new. Not everyone is going to try and go to the dealer for a lower pulley cage for $400 when you can pick up one used for about 70-120 used.

My kit I put together is running right around 2k right now. That's with alot of extra's that im going to turn around and sell to get some of my money back.

Archie

Shinigami 01-06-2008 04:35 PM

Re: Eaton Swap.....
 
True, the pricing would be a worse case senario, but it would still be handy to have to tell if you are getting a deal on a part of not.

Nor Cal Mach 01-06-2008 05:18 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by machgsxr (Post 929079)
It won't be accurate. Alot of the parts can be sourced used for cheap while other's will have to be bought new. Not everyone is going to try and go to the dealer for a lower pulley cage for $400 when you can pick up one used for about 70-120 used.

My kit I put together is running right around 2k right now. That's with alot of extra's that im going to turn around and sell to get some of my money back.

Archie

Do you already have kits ready to go.?

wutang61 01-06-2008 05:22 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by Bay Area Mach (Post 929158)
Do you already have kits ready to go.?

thinking about the eaton swap again? :claus:

Nor Cal Mach 01-06-2008 05:26 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by wutang61 (Post 929163)
thinking about the eaton swap again? :claus:

HAHA I havent sold the eaton stuff I have. I would rather pay one of you guys to put one together instead of me cause I get pissed off to easily, hahah

wutang61 01-06-2008 06:57 PM

Re: Eaton Swap.....
 
Quote:

Originally Posted by Bay Area Mach (Post 929168)
HAHA I havent sold the eaton stuff I have. I would rather pay one of you guys to put one together instead of me cause I get pissed off to easily, hahah

you have a pm.

machgsxr 01-07-2008 03:34 PM

Re: Eaton Swap.....
 
Pulley for mount under s/c.
pulley, timing cover drivers side
(8678B) Idler pulley,timing cover pass. side (($14.25))
(8678A) Pulley on drivers side (($14.26))
(6B209A) Tensioner on timing cover (($40.77))
(8260) Radiator hose (($18.98))
(8A593) Radiator hose (($21.27))
(8K576) Radiator hose (($15.18))
(9F715) IAC valve (($50.19))
(9H308A) Intercooler hard lines that hug the block
(8N500) Intercooler pump bracket (($52.73))
(9L443A) Intercooler line that goes from the i/c adapter to i/c res.
(9L443B) Intercooler line that goes from the i/c adapter to the hard lines that hug the block
(9L443C) Intercooler line that goes from the hard line against the block to i/c pump
(9728) Throttle and cruise control cable mounting bracket
(9A825) Cruise control cable (($16.90))
(9A758) Throttle cable (($22.75))
(6C324) PCV tubing (($29.39))
(6020) Timing cover gasket LH side (($7.36))
(6020) Timing cover gasket middle (($4.94))
(6020) Timing cover gasket RH side (($4.81))


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